Vauxhall's Astra has long been a car that suffers a slight inferiority complex compared to its Ford equivalents, the Escort and, latterly, the Focus. Reliability & common problems. This occurs because a much higher and constant engine load is held and the vehicle is stationary without any wind cooling effect on the underside of the vehicle. The price we quote might be more than some other installers; that’s not because we’re dearer, it’s because we charge for the time we spend, to give you the finished results that we are so proud of and are so well illustrated on this website. The basic kit comprises of an electronic means of switching the gas on with a switch and fuel gauge inside the vehicle and a reducer, sometimes called a vapouriser and a mixer. Although still requested by some of our customers, DPF removal and the necessary software upgrade using a Quantum Tuning remap of their vehicles ECU is becoming less popular. These injectors are subjected to much greater temperatures and rely on the cooling effect of the petrol flowing through them to prevent the combustion heat from damaging the tips. The UKLPG has kept a record in recent years of the prices at the pumps of LPG and petrol as published by Fleet News and A replacement set of injectors for a Transit Connect from Ford, for example (available complete with inlet manifold only), will cost you over £1000.00 + vat, plus labour. From United Kingdom. We’ll even sometimes have brand new kits available at reduced prices that have previously been installed on customer’s vehicles and then removed, unused, to be replaced with a more suitable upgraded kit. These filters often fail to reliably work as they were intended. 25a Victoria Street, Englefield Green, Egham, Surrey, United Kingdom, TW20 0QY. The best selling VAUXHALL ASTRA Injector seals replacement parts are available for your in original quality from our Fuel injector seal catagory.-28%. Is the owner interested purely in fuel savings or is he/she a ‘petrol head’ looking for an increase in performance too. For this reason we have decided to introduce a lower cost budget installation option as an alternative to our standard high quality installations. The second factor depends on which type of LPG tank is required, e.g. The ECU then normally raises the engine speed and controls the amount of diesel whilst it ignites and burns inside the filter in an attempt to burn off the soot. I could of course use the original ones but I'm unsure if the centre one is ok judging by the damage on the centre spark plug. The first video is from Phil Ellisdon, the owner of ASNU; he liked the Australian company so much that he bought it! The programming software required has also been specifically written using the services of our associate company, CRD Technology Ltd. On some Ford and Vauxhall engines the original LPG injectors are inaccessible because of they are located under the inlet manifold, these types we leave in place. delivery costs. Brand: Vauxhall. Polish LPGTech System fitted to a Jeep SRT8. Shop today! This new machine is still based on the original design and is still able to test and ultrasonically clean all types of early sequential, simultaneous, group or multipoint and single point injectors including SPI, LE, and KE & TBI injectors. To correctly install an LPG system takes a competent UKLPG qualified Fitter between 2 and 4 days, depending on the engine cylinder configuration and tank type used. This section covers the potential reliability issues that you might have with the Astra H.Click on the buttons below to read more about the typical problems that fall outside the scope of routine maintenance. Vauxhall Astra injectors. Most LPG installers tend to use one or two preferred makes of LPG system and will often fit these to every make and model of vehicle that comes into their workshop in the belief that they will always achieve good results. Small Home-fill overnight filling stations are available through BRC GB, but it is the user’s responsibility to declare usage and to pay duty and VAT (approx. See complete description. There are a number of drawbacks to these systems, among which power loss and ‘Blow-backs’ are common. will the owner wish to remove and refit the same system to his next vehicle? LPG kits are available in 4, 6 and 8 cylinder configurations. The injector nozzles are installed into the inlet manifold, one into each cylinder port of the engine. It’s the advanced driveability features and proven reliability of the AC.Stag system that make it in our opinion the best LPG/CNG system currently available anywhere in the world. The mixer is installed in to the inlet tract as close to the throttle as possible. How long the vehicle is likely to be kept? This is what you start with once you've removed your plastic cover. Fuel Injectors diesel and gasoline for your ASTRA – buy online without risk We offer a huge range, low prices on all car parts + detailed technical descriptions. Later LPG injectors are designed much like petrol injectors, with electromagnetic coils acting as solenoids, allowing the injectors to be simply open or closed. The cost of installation will largely depend on installation complexity and time, which in turn will depend on vehicle make, the type of tuning box, ease of installation and also whether or not a rolling road dyno setup is required. Blow-backs are caused when the premixed air and fuel in the inlet manifold ignites before it has reached the combustion chamber, this creates a powerful shock wave that can cause severe damage to inlet manifolds, air filter housing and MAF sensors. AG and Necam / Koltec are better known as suppliers of factory fitted LPG systems; they manufacture most of their own components but then also supply them to be used by Pharos and XLR8 for their LPG and CNG kits. A replacement set of injectors for a Transit Connect from Ford, for example (available complete with inlet manifold only), will cost you over £1000.00 + vat, plus labour. Any pipe-work and components are fitted in the least time consuming way possible, avoiding any unnecessary removal and refitting of panels and vehicle trim. Bosch CR Injector. Any contaminates dislodged from the engines intake manifold, turbo vanes, valves and combustion chambers etc. Flashlube is a delivery system designed to introduce a concentrated lead-replacement additive, formulated to minimise Valve Seat Recession. Bosch CR Injector. Naturally this method will increase the engine’s power but, because the driver no longer has to push his foot down so far for the same effect, the ECU injects less diesel into the engine resulting in fuel savings. The Diesel Control ECU is compatible with the following Gas system makes: A replacement set of LPG injectors from Vauxhall will cost you in excess of £800.00 + vat and still leaves you with an unreliable system. Diesel is a very difficult and slow fuel to burn and that’s why diesel engines tend to smoke excessively under hard and fast driving conditions. While conventional injectors are (on most engines) accessible and easy to remove, this is not always the case with direct type injectors. Excessive smoke when re-starting may be an indication that active regeneration was taking place when the driver unexpectedly (to the cars’ ECU) switched off the engine leaving unburnt diesel inside the DPF. For example; is it going to be used as a Taxi or Learner Driving School car? There are for some popular mass produced vehicles non-genuine aftermarket, low cost copy DPF’s available but CRD Performance are still a bit wary of how effective these are or have any experience as to how long they might last or even how many regens they’ll survive. The yellow EML (Engine Management Light) intermittently comes on and go’s out but this may be happening more frequently but sometimes it stays on for longer than previously. Sony for example may build the best amplifier, Technics the best Tuner and Mission by far the best speakers. will only sell their systems to installers as a package, complete with their own brand of injectors and reducers as part of a front end kit. Additionally, customers are welcome to contact us to discuss the options available. It’s in this second stage that the highest DPF core temperatures are reached and when most of the accumulated soot is burnt turning it into Carbon Dioxide and ash. The kits comprise of an electronic switch with gauge, an LPG Electronic Control Unit (ECU), reducer injectors and sensors for the engine coolant temperature, LPG temperature and LPG pressure. Fuel injectors were a very useful development from the old carburettor system as they improve the fuel efficiency of cars while also reducing pollution. CRD Performance, as recognized fuel injection specialists for both petrol and diesel blend LPG and CNG, have their own in house rolling road dyno testing facility and are actively involved in LPG Diesel Blend development for CRD Technology Ltd ( Directly as a result of this development work we have been fortunate in being able to install, test and evaluate not just most manufacturers complete LPG systems but also most, if not all, the many different makes of the so critically important LPG injectors and LPG reducers. Additionally, manifold pressure is used to further modify the gas output pressure, ensuring that the difference between the gas pressure and manifold pressure remains constant. Replacement new OEM filters can sometimes cost well in excess of £1000.00 whilst some used unit’s purchased from car breakers often cost around 50% of retail cost and have no guarantee of working until fitted to the vehicle. During the engine’s warm-up period, or with the Gas system switched off, the control unit automatically reverts the fuel pressure and engine power back to standard. Some vehicles, with heavily contaminated DPFs, may benefit further still by having their vehicles put through a Dyno-Clean session on the rolling road. No longer. Vauxhall astra,vectra,zafira,saab 1.9 cdti 150 bhp injectors All Good working order car jumped its timing and bent valves so got broke just All codes can be seen so they can be coded in £40 Call or text anytime on 07549103756 … 2) Press Calculate to see how much you could save using LPG. Direct injection engines have fuel injectors mounted inside the combustion chamber, which creates a new set of challenges for LPG system designers. We also offer DPF removal on most vehicles, however, some may be difficult and costly to remove due corrosion and seizure of fastenings or just because they are so inaccessible and may even involve in extreme cases removing the engine. When this happens CRD Performance will take a sympathetic view and try to agree a happy compromise for both parties. Cheap Vauxhall Astra Car Fuel Injector and Original Fuel Injector Parts Search and Find Vauxhall Astra Fuel Injector Spares and Replacement Parts through our network of Car Breakers, Car Dismantlers, & Scrap Yards. New. For 4X4 Vehicles fitted with V6 and V8 high-power engines, requiring large boot mounted cylinder tanks or 4-hole under-body tanks (which often require high-power LPG injectors and high-power single or twin reducers) prices start from £1800.00 + vat. This re-mapping of the ECU disables any DPF regeneration functions and also cancels out any specific fault codes that would normally cause the  EML to come on. 20% VAT, excl. A Cockney maybe, but he’s OK – We’ve met Phil loads of times; he exhibits at almost every Motorshow in the UK and has been doing for about 20 years now – truly dedicated. Vehicles that have hydraulic lifters and self adjusting valve clearances, automatically adjust for this and can run for over 100,000 miles without any issues. One of us will take you out in either the high performance Mitsubishi Evo X LPG (petrol) or Mitsubishi L200 LPG (diesel blend) and demonstrate to you the Stag LPG system in action after which we will be happy to answer any technical questions you may have. CRD Technology are currently seeking investment for global expansion. A simple test that can be performed on most vehicles, to check if a black box is a possible option, is to check for the presence of an electronic throttle. We often receive calls from customers and garages asking if we can repair their damaged LPG ECU as a result. The Stag AC LPG System has some unique features not present in most of its competitors systems and it’s our opinion that many of these are as a result of the Stag software engineering team’s reaction to their installer’s requests. Their chief file writer, Stuart Banfield, has a very good understanding of LPG, having previously worked with Mitsubishi (UK) on their Dual Fuel Mitsubishi Outlander. Search and Find Vauxhall Fuel Injector Spares and Replacement Parts - The Easy Route . Sometimes we were lucky but on other occasions engine management lights were activated, resulting from single or multiple cylinder engine misfire detection due to the mismatch and better flow delivery rates of the injectors compared with that of the remaining old injectors. If we had to choose today, just one make of LPG system, based on reliability, cost, suitability, performance, driveability and value for money (for ALL non direct injection types of vehicles) the unanimous choice from all at CRD Performance would without any doubt whatsoever be the AC. Most installers don’t like change and are sometimes only too quick to criticise other systems, often labelling them cheap or just rubbish, especially those systems originating from Eastern Europe. Then maybe, just maybe, AutoVillage can help. 0 445 110 183 £CALL. The LPG ECU contains a fuel map, allowing adjustments to be made in accordance with engine speed and load, and a connection to the vehicle’s oxygen sensor (or ‘Lambda’ sensor) allows the ECU to control the fuel in a ‘closed loop’ mode of operation. On most engines however we remove the original injectors as part of the upgrade and retain these ourselves under our surcharge policy. Stag system. Used, RECONDITIONED INJECTOR VAUXHALL ASTRA CORSA . Enter your email address to receive alerts when we have new listings available for Vauxhall Astra injectors. A replacement set of injectors for a Transit Connect from Ford, for example (available complete with inlet manifold only), will cost you over £1000.00 + vat, plus labour. its resistance to burn) of 130 – 140 (compared with 105 for LPG), allowing for a greater substitution ratio of gas to diesel. Please call us: Speak to either Eddie or Vinny and feel free to haggle as much as you want – We want your business! However, due to the way the diesel engine works, each combustion usually takes place in the presence of excess oxygen, meaning that, under most engine speed and load conditions, there’s oxygen available to burn any extra fuel that may be introduced. Final set up and calibration is carried out by a skilled fuel injection engineer using our rolling road where necessary to ensure the best possible performance is achieved followed by further on the road map refinement ensuring optimum driveability and performance. Prices start from just £299.00 for most average size 4 cylinder vehicles but may be higher for some difficult to hook up to vehicles or larger capacity 5, 6 and 8 cylinder engines. Vehicles that can’t self-adjust should be fitted with an additional valve-saver kit to coat the valves and reduce wear. Installation is almost identical to that of any LPG system on a petrol vehicle, with the exception of course that CNG uses different tanks, fillers, pipes and reducers. We still rate this as probably the best make of kit available all round, but expensive when compared to the Polish kits. The LPG injectors will be installed using correct size jets and manifold nozzles to ensure faultless driveability and performance, these will be installed in a cosmetically pleasing way ensuring all wiring is shortened where necessary and neatly loomed using black cloth tape. VAUXHALL ASTRA ZAFIRA VXR GENUINE BOSCH FUEL INJECTORS 0280156280 470CC Z20LEH Calculated savings are approximate and typical. Brand new: Lowest price. CRD Performance are able to test, clean and service most types of petrol injectors and, if by prior appointment, this can be done while the customer waits, assuming of course the injectors have already been removed. With the recent discovery of Shale gas in the UK and the Government’s go-ahead for Fracking to take place, CNG is set to become the new fuel of the future. Vauxhall astra,vectra,zafira,saab 1.9 cdti 150 bhp injectors All Good working order car jumped its timing and bent valves so got broke just All codes can be seen so they can be coded in £40 Call or text anytime on 07549103756 … Ironically, the largest LPG equipment manufacturing company in the world, Landi Renzo, who are also Italian, not only buy their electronics from AEB also, but they own them too! Instead of reducing fuel rail pressure the diesel injector opening times are reduced. Shop with confidence on eBay! These are fitted as close to the inlet valve as possible and, in some cases, straws are inserted into the manifold to better achieve the optimum distance. Whatever the fault or cause of your Diesel Particulate Filter (DPF) related problems, CRD Performance offer a comprehensive diagnostic check and repair solution for most cars and light vans. Flow Test and Ultrasonic Clean and Re-Test There are others, mainly from Eastern Europe, but these are only a minority. If you are unable to understand it or have no knowledge or understanding of Common Rail Diesels, this product may not be for you. By using our DPF Regenerator we are able carry out a similar procedure but without any intervention necessary from the vehicles own ECU. This results in ECU failure of the Necam LPG system. LPG Diesel-Blend VW Transporter: or Best Offer. Rolling Road, Oscilloscope, Smoke Machine, Sensor Simulator, Coda Fuel Flow Tester etc. Hi guys, I've just joined the forum having bought a 2017 Astra 1.0 SRI with a seized engine, I've already sourced a replacement engine but I need to know if I need to code the new engines injectors to the ECU. Fuel Injectors diesel and gasoline for your ASTRA – buy online without risk We offer a huge range, low prices on all car parts + detailed technical descriptions. Does the engine rev at a very high RPM, requiring special high-flow injectors and will it require additional valve care lubrication? Microprocessors can also be used to emulate the petrol injectors and lambda sensor signals to stop ‘Check Engine lights’ and adverse rough running when returning the vehicle back to petrol. Instead of trying to convince you that having your  petrol injectors cleaned will benefit you and your engine, we’ve decided to show you a couple of video clips. LPG conversion costs vary greatly due to 3 main governing factors: One factor is the number of cylinders the engine has. Description:Â Â Â Â You are bidding on some vauxhall astra injector 1 3. Cannock. Remove. Tuning boxes are sometimes criticised because of how they work; most boxes fool the vehicle’s ECU into increasing diesel fuel rail pressure, with the exception of Steinbaur, whose tuning boxes electronically extend injector opening times, both allowing an increase in fuel quantity. We are aware that vehicle owners looking to convert their vehicles want the conversion to be carried out to a safe and professional standard but some can’t quite afford the higher costs this can incur. The Astra J was produced by General Motors and sold under a few brand names – Opel in Europe, Vauxhall in the UK and a different looking Buick Excelle in China.. Installation costs at CRD Performance range from £1500.00 plus Vat for a small, easy to install 4 cylinder diesel car to approx £2000.00 plus Vat for a medium-sized 4 cylinder van. Gerd Van Aaken with his newly converted LPG diesel-blend VW Transporter. Many owners who returned their vehicles to the main dealer, hoping to have the fault fixed under warranty were told that due to contaminated fuel (LPG) the injector replacement would not be covered without charge. Fuel pressure is also much higher (and variable) and injection durations are generally shorter and more complex, making LPG system interfacing much more difficult. No other Gas conversion system could use this method because, if the vehicle were to run out of Gas, the engine would be stuck in a very low power mode. By comparison, under-body toroidal tanks often involve time consuming fabrication of a custom frame and mounting brackets. The second clip features Frank Massey of ADS Preston. Stag also manufacture in house their own design LPG injectors and LPG reducer as well as complete wiring harnesses, pressure sensors, connectors, looms and switches, in fact just about any part required for an LPG system. Shop from the world's largest selection and best deals for Vauxhall Fuel Injectors for Vauxhall Astra. The Vauxhall range contains engine sizes that include the Vauxhall Corsa 1,400cc and the Vauxhall Astra 1,600cc. Search and Find Vauxhall Astra Fuel Injector Spares and Replacement Parts through our network of Car Breakers, Car Dismantlers, & Scrap Yards. The vehicle is road tested and diagnostically checked using a scan tool before installation and the customer advised of any current fault codes present or driveability concerns, if required, these could be properly diagnosed and rectified, at an additional cost of course. CRD Performance, Bolton, (t/a F1 Automotive), have been Millbrook and Necam / Koltech approved for more than 10 years, to service and repair these systems. If the customer’s requirement is to keep power standard then the Diesel Control ECU can also be programmed to reduce the amount of diesel used by reducing fuel rail pressure. ... Injectors Oils & Fluids Steering & Suspension Steering & Suspension. Having found that a forced regeneration or chemical clean of the DPF has been unsuccessful, some people who wish to keep their vehicle to the manufacturers original specification, may chose to fit a replacement unit. Like many petrol injection system, the fuel is pumped from the tank to the regulator with the excess fuel returning back to the tank, creating a steady, pressurised supply of fuel to the injectors. To keep costs to a minimum only single hole (rather than 4-hole) tanks are used. The fast-acting injector solenoids are switched on by the LPG ECU, for a precisely measured duration, then an internal spring-loaded mechanism ensures the injector quickly snaps closed at the end of the injection duration, allowing an exact quantity of LPG to be injected at exactly the right moment. Using this example Prins may build the best ECU but the best injectors might be the ones BRC build but the most reliable and highest power reducer could be manufactured by Zavoli. Making AutoVillage your Number 1 online car portal for all Automotive Products and Services. Similarly, it connects to the engine cooling system to prevent freezing, but it also serves to maintain and regulate gas pressure. 0 445 110 118 £CALL. Free postage. VAUXHALL ASTRA J Zafira Meriva 1.7CDTI Fuel Injector 8-97376270-3 2010-2015 5 out of 5 stars (2) 2 product ratings - VAUXHALL ASTRA J Zafira Meriva 1.7CDTI Fuel Injector 8-97376270-3 2010-2015 The EML comes on and the vehicle sometimes defaults to an emergency limp home mode where the engine’s speed and power is restricted, re-starting the engine sometimes restores normal power and temporarily clears the EML. A replacement set of LPG injectors from Vauxhall will cost you in excess of £800.00 + vat and still leaves you with an unreliable system. AU $348.48. Even when these vehicles were purchased from new these symptoms commonly occurred, sometimes at very low mileages. Typical fuel savings range between 10% and 20% and, depend on how the vehicle is driven, the driver can easily achieve such savings. The injectors are attached to the nozzles via small bore flexible fuel hoses or attached directly to the nozzles themselves, depending on the type of kit used. Home > Vauxhall > Vauxhall Astra >Vauxhall Astra Injector. Please click ‘Details’ for price and availability, fitment, and part number compatibility. Call: 01784 437 228 . Watch. This procedure can be carried out at the customer’s risk and, should it be necessary to replace any injectors, these will need to be replaced at the customer’s expense. Any necessary repairs should then carried out and, lastly, the car’s computer reset so that it knows a new DPF has been fitted. To ensure smooth running, stable engine idle, guaranteed emissions, with no switch back to petrol or EML activation, these injectors should only be replaced as a matched set. Click the images for more details. Some owners may even wish to use the Diesel Blend system for performance; during development we often ran our test vehicles in this way and, unlike an ECU Re-Map or tuning box which use extra diesel when driven hard, we benefited by using a cheaper gaseous fuel instead. No matter how perfectly designed an LPG system may seem to its makers the real test is when installers fit them to many makes of vehicles, all with different performance and driving style requirements. As a supplier of both tuning boxes and ECU remaps, we have little to gain by arguing for or against either technology, preferring instead that the customer makes an informed decision that best suits his/her application and budget. Reconditioned injector 0445 110 083Engine code astra 3 door handbrake cables, #1. Reliability & common problems. Watch. The quantity of LPG injected is governed by injection duration, much like similar non-sequential multipoint systems, but the timing of each injection is synchronised with the vehicle’s petrol injection pulses, allowing the LPG to be injected independently into each cylinder at precisely the right moment. I bought the vehicle with the engine half stripped due to overheating, but it was running fine before then. One of the few companies we believe manufacture and sell only their own equipment is BRC in Italy. Come join the discussion about performance, modifications, diagnostics, maintenance, and more!
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